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公司名稱:山東鑫暉澤航復(fù)合材料科技有限公司

公司地址:山東省濰坊市諸城市高新園場站路568號

聯(lián)系電話:15263691238


熱壓罐

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高溫高壓熱壓罐

更新時(shí)間:2021-12-14 點(diǎn)擊數(shù):1740

熱壓罐應(yīng)用領(lǐng)域:

1、航空、航天工業(yè)領(lǐng)域:制造飛機(jī)機(jī)翼, 垂尾和前機(jī)身;大型運(yùn)載火箭的殼體, 航天飛機(jī)結(jié)構(gòu)件;衛(wèi)星星體, 太陽能帆飯, 可伸展臂, 支撐體和飛船返回艙等構(gòu)件;

2、兵器工業(yè)領(lǐng)域.再造防護(hù)裝甲、兵器、頭盔等構(gòu)件,

3、電子工業(yè)領(lǐng)域: 衛(wèi)星雷達(dá)天線及其支撐結(jié)構(gòu)、太陽能電池翼和外殼等構(gòu)件;

4、汽車工業(yè)領(lǐng)域.制造汽車車身, 受力構(gòu)件, 傳動(dòng)軸, 發(fā)動(dòng)機(jī)架及其內(nèi)部構(gòu)件;

5、軌道交通領(lǐng)域.復(fù)合材料高度列車及地鐵門窗、護(hù)板、機(jī)臺等;

6、軍品、公安反恐領(lǐng)域.復(fù)合材料防彈背心、防彈頭盔等;

7、體育領(lǐng)域:復(fù)合材料球拍、跳桿、高爾夫球桿、賽艇等.

8、醫(yī)學(xué)領(lǐng)域醫(yī)用X光機(jī)、CT機(jī)的機(jī)架、醫(yī)用床板和矯形支架等.

l. Aviation and aerospace industry: manufacturing aircraft wings, vertical tail and front fuselage; 

 shells of large launch vehicles, space shuttle structural parts;satellite stars, solar panels, extendable arms, supports and spacecraft return

capsules, etc. member;

2. Weapon industry: Rebuilding protective armor, weapons,helmets and other components:

3. Electronics industry: satellite antenna and its supporting structure, solar cell wing and shell and other components;

4. Automotive industry: manufacture automobile body. Force Components, transmission shaft. engine frame and internal Components.

5. Rail transit field: composite height trains and subway doors and windows;

6. Public security anti-terrorism field: composite material bulletproof vests, bulletproof helmets. etc.

7. Sports: composite material rackets,jumpers, golf clubs,rowing, etc 

8. Medical field: medical X-ray machine, CT machine frame,medical bed board and orthopedic support.

熱壓罐的介紹:

熱壓罐是一種快開門的壓力容器, 它在制造的時(shí)候有著國家相關(guān)的依據(jù)標(biāo)準(zhǔn). 是一種針對聚合物基復(fù)合材料成型工藝特點(diǎn)的工藝設(shè)備、針對大型產(chǎn)量大的碳纖維制品固化成型、熱壓罐固化成型的效果遠(yuǎn)比烤箱的效果好, 故而目前高端的碳纖維制品紛紛采用真空熱壓罐, 以滿足軍民用品的需求。

熱壓罐的組成:

熱壓罐是由承壓罐體、空壓機(jī)及過濾系統(tǒng)、真空系統(tǒng)、控制系統(tǒng)等部分組成. 它的工作原理是將高強(qiáng)度玻璃纖維、碳纖維、棚纖維、芳綸纖維等增強(qiáng)材料和樹脂(含預(yù)浸材料)按設(shè)計(jì)方向和順序逐層鋪放到模具上, 達(dá)到規(guī)定厚度后,放入到真空袋中抽真空, 經(jīng)加壓、加熱、固化、冷卻、脫模、修整而獲得高性能復(fù)合材料制品.

Autoclave is a kind of pressure vessel with quick-opening door. It has relevant national standards when it is manufactured. It is a kind of process equipment based on the characteristics of the polymer matrix composite material molding process. The effect of curing and molding of large-volume carbon fiber products is much better than that of the oven. Therefore, the current high-end carbon fiber products are vacuum heat Pressure tanks to meet the needs of military and civilian supplies.

It consists of a pressure-containing tank, an air compressor and a filtration system, a vacuum system. and a control system. Its working principle is that high-strength glass fiber, carbon fiber  boron fiber, aramid fiber and other reinforcing materials and resins (including prepreg materials) are laid on the mold layer by layer according to the design direction and order. after reaching the specified thickness, put in A vacuum is evacuated in a vacuum bag, and a high-performance composite material product is obtained by pressing, heating, curing, cooling, demoulding, and trimming.

熱壓罐的優(yōu)勢:EQUIPMENT ADVANTAGES

科學(xué)設(shè)計(jì)、精工打造、嚴(yán)格的質(zhì)量管理,和同行業(yè)的其他廠家相比, 本公司生產(chǎn)的熱壓罐滿足波音標(biāo)準(zhǔn)具有如下顯著優(yōu)點(diǎn)

(1)采用工控PLC自動(dòng)控制系統(tǒng), 精度達(dá)到士0.5-2℃

(2)適合各種不同復(fù)合材料的固化處理.

(3)罐內(nèi)熱分布均勻, 壓力恒定.

(4)完善的壓力控制,控制精度高.

(5)開門方式為熱壓罐快開門雙安全連鎖.同步報(bào)警、關(guān)緊后升壓、泄壓后開門.

(6)熱壓罐保溫層采用硅酸鋁棉, 封頭采用雙層保溫, 外加不銹鋼外襯保溫效果好.

(7)采用西門子全自動(dòng)控制系統(tǒng), 節(jié)約能源、節(jié)省人刀、完全滿足產(chǎn)品性能需求

(8).公司擁有健全穩(wěn)定的技術(shù)團(tuán)隊(duì)和售后服務(wù)隊(duì)伍,為用戶提供從設(shè)備、工藝、材料、產(chǎn)品的整套復(fù)合材料生產(chǎn)線。

 Scientific design, precision construction, strict quality management, compared with other manufacturers in the same industry, the company’s autoclave satisfy boeing standard has the following significant advantages:

(1) The PLC automatic control system is adopted, and the accuracy reaches±1-2℃

(2) Suitable for curing treatment of various composite materials.

(3) The heat distri bution in the tank is uniform and the pressure is constant.

{4) Perfect pressure control and high control precision .

{5) The door opening method is autoclave quick opening double safety chain. Synchronous alarm, boost after closing, and open the door after releasing pressure.

(6) The insulation layer of the autoclave is made of aluminosilicate cotton, the head is double-layered, and the stainless steel lining is good for thermal insulation.

(7) The Siemens automatic control system is adopted to save energy, manpower and fully meet product performance requirements.

(8) The company has a sound and stable technical team and after-sales service team, to provide users with equipment, technology, materials, products from the complete set of composite production lines.

內(nèi)部結(jié)構(gòu)INTERNAL STRUCTURE

熱壓罐控制CONTROL

熱壓罐的使用現(xiàn)場:

熱壓罐成型制品:碳纖維制品、玻璃纖維制品、石英纖維制品、聚酰亞胺制品、氰酸酯制品



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